Critical Minerals Supply Chain Monitor

Critical Minerals Supply Chain

Tracking the minerals essential to clean energy transition: lithium, cobalt, nickel, graphite, rare earth elements, and copper. Demand is surging while supply chains remain highly concentrated.

IEA Outlook 2025
Li
Lithium
+30% demand/yr
Co
Cobalt
70% from DRC
Ni
Nickel
+8% demand/yr
C
Graphite
80% China refining
REE
Rare Earths
60% China mining
Cu
Copper
+30% by 2040
2024 Market Value
$325 B
Energy transition minerals
2040 Projected
$770 B
NZE Scenario (2.4x growth)
Top 3 Concentration
77% avg
Mining share (up from 73%)
Refining in China
60-80%
Across all battery metals

Demand Growth by Mineral (2024-2040)

Clean energy applications driving exponential demand increases

Demand Growth Index (2024 = 100)
Clean Energy Share of Demand (%)
Lithium (9x by 2040 NZE)
Cobalt (2x)
Nickel (2x)
Graphite (4x)
Copper (+50%)

🔋 Key Demand Drivers

Electric Vehicles
  • Each EV battery requires ~200kg of minerals
  • EVs account for 70% of cobalt demand growth
  • Lithium demand for EVs grows 9x by 2040 (NZE)
Grid & Renewables
  • Copper demand from grid expansion up 50%
  • Rare earths essential for wind turbine magnets
  • Battery storage adding significant demand

Global Supply Chain Geography

Mining and refining concentrated in few countries

Mining Production by Country (2024)
Refining/Processing by Country (2024)
🇨🇳 China
Lithium Refining65%
Cobalt Refining75%
Graphite80%
Rare Earths90%
🇨🇩 DRC
Cobalt Mining73%
Risk LevelCritical
🇮🇩 Indonesia
Nickel Mining55%
Growth Rate+25%/yr
🇦🇺 Australia
Lithium Mining46%
Risk LevelLow

⚠️ Supply Chain Vulnerabilities

  • Single point of failure: China controls 60-90% of refining for most battery metals
  • Export restrictions: Dec 2024 China restricted exports of several rare earths
  • DRC cobalt: 73% of mining, with ongoing conflict and artisanal mining concerns
  • Lead times: New mines take ~16-20 years to develop
  • Investment slowing: 2024 investment grew only 5% (vs 14% in 2023)

Supply Concentration Risk Assessment

Top 3 countries' share of mining and refining (2024)

Lithium Mining 75% Top 3
Cobalt Mining 84% Top 3
Nickel Mining 72% Top 3
Graphite Mining 78% Top 3
Rare Earths Mining 85% Top 3
China's Refining Dominance 60-90%

🚨 N-1 Supply Risk Analysis

If the largest supplier were removed from the market, how much of global demand could be met?

  • Graphite (excl. China): Only 35% of demand could be met
  • Rare Earths (excl. China): Only 40% of demand could be met
  • Lithium (excl. Australia): 65% of demand could be met
  • Cobalt (excl. DRC): 65% of demand could be met
  • Nickel (excl. Indonesia): 70% of demand could be met

Secondary Supply & Recycling Potential

By 2040, recycling could reduce primary mineral needs by 10-30%

Recycling Potential by Mineral (% of Demand by 2040)
EV Battery End-of-Life Volume (GWh)
♻️ Copper
Current Recycling Rate35%
2040 Potential30% of demand
♻️ Lithium
Current Recycling Rate<5%
2040 Potential15% of demand
♻️ Cobalt
Current Recycling Rate15%
2040 Potential25% of demand

🔄 Circular Economy Opportunities

Battery Recycling Scale-Up
  • EV batteries reaching EOL: 1.5M tonnes by 2030
  • Battery recycling capacity growing 25% annually
  • Hydrometallurgical processes achieving 95% recovery
  • EU Battery Regulation mandates recycled content
Policy Drivers
  • EU: 16% recycled cobalt, 6% lithium by 2031
  • US IRA incentives for domestic recycling
  • China targeting 70% battery recycling by 2030
  • Extended Producer Responsibility expanding

Primary Source: IEA Global Critical Minerals Outlook 2025

Scenarios:

  • STEPS: Stated Policies Scenario - based on current policies
  • NZE: Net Zero Emissions by 2050 Scenario

Additional Sources: USGS Mineral Commodity Summaries 2024, European Commission Critical Raw Materials List, S&P Global, Benchmark Mineral Intelligence